1 KW  Roof Top solar Power Plant Installation and Commissioning
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1 KW Roof Top solar Power Plant Installation and Commissioning
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Key Features

  • Payback period 4–6 years (with subsidy)
  • Daily generation 4–5 kWh/day
  • Major Brand in India such as Adani, Tata, Waaree etc.

The demand for solar panels is constantly growing. There are various capacity panels available according to generation output. One of the more common variants that are popular in India is the 1 kW solar panel. The panel suits an average Indian family with a lesser consumption of monthly power. Furthermore, the initial cost for setting up such panels is among the lowest today.

1 kW Rooftop Solar Power Plant – Installation & Commissioning Description

???? 1. System Overview

A 1 kW rooftop solar power plant is a grid-connected solar photovoltaic (PV) system that converts sunlight into electricity using solar panels mounted on a rooftop.

  • Capacity: 1 kW (1000 Watts)

  • Average generation: 4–5 units/day (120–150 units/month depending on sunlight)

  • Area required: Approx. 100 sq.ft (10 m²) of shadow-free roof space

  • System type:

    • On-grid: Connected to utility grid (no battery)


???? 2. Major Components

ComponentDescriptionQuantity (Approx.)
Solar PV ModulesMono / Polycrystalline panels (e.g., 550 Wp x 2)2 Nos.
Module Mounting Structure (MMS)Hot-dip galvanized iron (GI) structure with 25-year life1 Set
Inverter1 kW Grid-tied or hybrid inverter with MPPT1 No.
DC Cables & ConnectorsUV-resistant, double-insulated copper cables with MC4 connectorsAs per layout
AC Distribution Box (ACDB)Contains MCBs, surge arrestors, isolators1 No.
DC Distribution Box (DCDB)With fuse, SPD, and isolator1 No.
Earthing KitGI pipe or copper plate earthing (for DC, AC, and lightning)3 Sets
Lightning Arrestor (LA)Protection against lightning surges1 No.
Net Meter (for on-grid)Bidirectional meter to record import/export1 No.

???? 3. Pre-Installation Activities

  1. Site Survey & Feasibility Study

    • Measure rooftop area, orientation, and tilt angle.

    • Identify shadow-free zones.

    • Evaluate load pattern and electricity bill.

    • Check for structural strength of the roof.

  2. Design & Engineering

    • Prepare a single line diagram (SLD).

    • Size the inverter and cable lengths.

    • Decide mounting type (tilt or flush).

    • Plan earthing and cable routing.

  3. Procurement

    • Source BIS-certified solar panels, inverter, and BoS components.

    • Verify warranty (Panels: 25 years, Inverter: 5–10 years).


???? 4. Installation Process

???? Step-1: Mounting Structure Installation

  • Assemble GI structure on the roof using chemical anchors or concrete blocks.

  • Ensure a tilt angle = latitude of location (approx. 20–30°) for maximum generation.

  • Structure must be aligned south-facing (in India).

Step-2: Module Installation

  • Fix solar modules on the structure using SS clamps and bolts.

  • Check for uniform alignment and tight connections.

  • Connect module strings using MC4 connectors as per array design.

???? Step-3: Electrical Connections

  • Route DC cables from modules to DCDB (via conduit).

  • From DCDB → Inverter → ACDB → Main Distribution Board (DB).

  • For on-grid systems, connect inverter AC output to grid supply through net meter.

???? Step-4: Earthing & Lightning Protection

  • Install three separate earth pits:

    1. DC equipment earthing

    2. AC equipment earthing

    3. Lightning arrestor earthing

  • Use 25×3 mm copper strip or 8 SWG GI wire for interconnection.

???? Step-5: System Integration

  • Connect inverter communication (Wi-Fi/GPRS) for remote monitoring.

  • Label all cables and junction boxes for safety and clarity.


???? 5. Commissioning Process

  1. System Inspection

    • Verify mechanical installation, earthing, polarity, and torque.

    • Ensure insulation resistance test for DC cables.

  2. Power-On Procedure

    • Turn on DC Isolator → AC Isolator → Inverter.

    • Observe inverter startup sequence and grid synchronization.

  3. Performance Testing

    • Check open-circuit voltage (Voc) and short-circuit current (Isc).

    • Measure AC output and confirm expected generation.

    • Verify data logging and communication via app or portal.

  4. Documentation

    • Prepare commissioning report, test results, and photographs.

    • Submit to DISCOM (if on-grid) for net-metering approval.



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